Cleanroom Air Shower & Tunnel

AvailabilityIn Stock
CategoryAir Shower
Payment MethodsCash, COD, DirectDebit
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Cleanroom Air Shower & Tunnel Details

Air shower is a two doors walk-through dust removal system, which is fitted prior to cleanroom entrance. The purpose of setting up air shower system is to control the risk of spreading contaminants in the cleanroom environment by removing particulate matter on the personnel by throwing class 100 airflow. The air shower machine throws high velocity HEPA filtered air through jet nozzles which removes particulate matter (includes solid and liquid particles suspend in air and some of them are hazardous in nature). The contaminated air is again filtered and re-circulated. With-in seconds, the person entering into air shower comes out entirely cleans i.e. free from harmful dust. Electronics and Pharmaceutical productions and animal breeding laboratories are some of areas where air showers are extensively used.

We are V-Mac Enginners manufacturer in India. We have in house facility of design, construction and installation of air shower entry systems for laboratories, clean rooms and manufacturing areas etc. These systems are carefully constructed at our factory, tested at various parameters then dispatched to the client’s site. Our air shower cabinets are designed with corrosion resistant materials (Stainless steel or powder coated MS), fitted with easy to use controls and safety arrangements; filters are easily replaceable whenever needed.

Our air shower entry systems are custom designed and constructed as per requirements of the customers and sold at industry leading price in India.

NO. OF PERSONS PER CYCLE
Standard models are made only for 1 person per cycle. To meet the needs of large number of workers, we can also design air showers with 2, 3 and 4 persons per cycles. They can also be fitted in series and parallel to meet demand of large number of workers.

EXIT TYPE
Our air showers are available of throughout type entry-exit, L type entry-exit and one-way entry and two way exit type.

CONSTRUCTION
Made of only corrosion resistant materials; we use either high grade stainless steel anti-microbial properties or powder coated MS for construction.

DOORS
Two doors are fitted in a system, one at entrance and one at exit. Doors are also made of stainless steel or powder coated MS. Handles and hydraulic door closers are fitted for easy access of door. Electromagnetic interlocking allows opening of single at one time; thus, prevents unwanted contamination inside the machine. There is also emergency switch; by pressing it, both doors open immediately.

BLOWER
Properly balanced motor blower of standard make, fitted with suspension system for noise level reduction.

FLOORING
Flooring or platform is made of either Stainless steel or Aluminum with detachable anti-slip PVC mat or equivalent material.

FITTINGS
Over all fittings such as handles, hinges and wires etc. are of any reputed brand and ISI marked.

INSTALLATION
Our engineering team visits your site and installs the machine properly. Demonstration and training is provided to all relevant staff.

Technical Specifications

ParameterSpecification
Air FlowCross Flow (Recirculated)
Air Shower ModeAutomatic and Manual
Shower Time0-99s Adjustable
Air Velocity18 to 22 m/s
Material Thickness1.2 mm
Surface FinishMatte Finish No. 4
Material GradeSS 304 / SS 316 / SS 316L / In Combination
ConstructionDouble Skin Body Construction, Recirculatory Plenum on Both Sides
Internal CovingPencil Coving in Internal Working Area for Easy Cleaning
HEPA Filter0.3 Micron, H14 Grade with Efficiency 99.999%, Supply Minipleat HEPA Filter
Pre-Filter5 Micron, EU5 grade with Efficiency 95% – Washable (For Fresh Air & Recirculation)
Motor BlowerStatically & Dynamically Balanced Single/Double Inlet Centrifugal Type Motor Blower
Magnehelic Gauge0 to 25 MM, To measure differential pressure across HEPA Filter
Speed VariableTo adjust the speed of Motor Blower and maintain the required velocity.
DisplayTwo Line Digital Display with ON/OFF Buttons with LED Indication
ControllerElectromagnetic Door Interlocking (Allows to open one door at a time)
LED LightDiffused Fluorescent Lighting to provide an intensity of 300 LUX
UV Light8W-11W
Hour MeterUV Burning Hour Meter (Inbuilt in Controller)
Alarm SystemDoor Open / Close Delay Audio Visual Alarm
System ProtectionPassword Protected System
Door TypeSS Sandwich Door with View Panel
View PanelDouble Side 4 mm Toughened Glass
Door HandleSS 304
Door HingesSS 304
DOP/PAO Test PortSS 304 (For HEPA Filter Testing)
Atmospheric NozzleSS 304
Noise LevelLess than 65 DB on scale
Power Supply230V ± 10V, 50 Hz, Single Phase (Also Available in 3 Phase)
DocumentationDQ, IQ and OQ Documents along with all Necessary Test Certificates

Standard Size of Air Shower

Model NumberInternal Size in MM
(W X D X H)
Internal Size in Feet
(W X D X H)
AS-1.0750 X 900 X 1950 mm2.5 X 3 X 6.5 Feet
AS-2.0750 X 1200 X 1950 mm2.5 X 4 X 6.5 Feet
AS-3.0900 X 900 X 1950 mm3 X 6 X 6.5 Feet
AS-4.0900 X 1800 X 1950 mm3 X 6 X 6.5 Feet
*We also manufacture Air Shower size as per customer’s requirement

Warranty and Service Support

We provide 1 year manufacturing warranty from the date of dispatch, We believe in best of the quality and after-sales service support.

Key Features and Specifications

  • Design according to WHO, GMP Guidelines ISO 14644-3:2018 [IEST-RP-CC001.3] Compliance
  • Electromagnetic Door Interlocking System with Process Lock Timer (Inbuilt)
  • 0.3 Micron HEPA Filter with 99.999% Efficiency down to 0.3 Micron [99.995% @ 0.3 MPPS] with Make AAF (American Air Filter).
  • 5 Micron Pre Filter with 90% Efficiency down to 5 Micron.
  • Centrifugal Forward Curved / Backward Curved Motor blower with speed variable.
  • Digital or Analog differential pressure gauge with range 0 to 25 mm of WC.
  • Advanced airtight Sturdy Built Doubled Skin Body with No Sharp Edges
  • Pencil Coving for Internal Working Area for Easy Cleaning
  • Fluorescent Illumination LED Light and UV Light for Disinfection with UV Hour Meter (Inbuilt)
  • Door Open / Close Delay Alarm (Inbuilt)
  • 30 MM Double Skin Doors with View Panel 5 MM Toughened Glass as View Panel

Optional Features & Accessories

  • Flame Proof Design & Construction
  • Three Way Air Shower
  • L Type Construction
  • UV Hour Meter (External)
  • Digital Differential Pressure Gauge with Alarm Hour Meter
  • Extra UV Light and Fluorescent LED Light
  • Spare HEPA Filters, Pre and Fine Filters
  • eFRM / PTFE Media HEPA Filter for Velocity at working height as per latest guidelines.
  • EC Series Backward curved motor blower for Energy efficient solution.

Validation of Air Shower

  • Velocity Measurement [90 ± 20 FPM at 150 mm From HEPA Filter Face, (0.45 ± 0.05 m/s)]
  • HEPA Filter Leak Test / Integrity Test
  • Particle Count Test [As per Class 100 / ISO 5]
  • Air Flow Pattern Test [Smoke Study]
  • Recovery Test

Documentation

  • Design Qualification
  • Installation Qualification
  • Operational Qualification

Certificates

  • M.O.C. Certificate
  • Test Certificate for Controller
  • HEPA Filter Test Certificate
  • Motor Blower Test Certificate
  • Pre Filter and Fine Filter Test Certificate
  • Differential Pressure Gauge Calibration Test Certificate
  • Microcontroller with Digital Display Test Certificate

Areas of Application

  • Pharmaceutical Industries
  • Hospitals and Medial
  • Microbiology Laboratories
  • Chemical Research Laboratories
  • Food Processing Industries
  • Electronics Industries

Related Search

  • Two Way Air Shower manufacturer
  • Three Way Air Shower Manufacturer in Ahmedabad, Gujarat, India
  • L Shape Air Shower Manufacturer
  • Air Shower and Tunnel Manufacturer
  • Hospital Air Shower and Tunnel Manufacturer
  • SS Air Shower and Tunnel Manufacturer
  • Cleanroom Air Shower Manufacturer
  • Laboratory Air Shower Manufacturer
  • Stainless Steel Air Shower with High Quality and Service Support
  • High Quality Air Shower
  • Premium Quality Air Shower
  • Pharmaceutical Air Shower
  • UV Air Shower and Tunnel
  • UV Air Shower
  • SS 304 Air Shower with UV Light
  • SS 316 Air Shower
  • SS 316L Air Shower and Tunnel
  • SS Cleanroom Air Shower and Tunnel
  • Stainless Steel Air Shower and Tunnel
  • Stainless Steel Air Shower
  • Passive Air Shower
  • Flame Proof Air Shower
  • FLP Air Shower
  • Operation Theatre Air Shower
  • GMP Air Shower

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Location
B-10, Nakshtra Industrial Hub 2, Near KP Estate, Bakrol Gatrad Road, Bakrol-Bujrang,,
Ahmedabad - 382430
Gujarat (India)
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